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Scalable synthesis of dispersible iron carbide (Fe3C) nanoparticles by ‘nanocasting’

Fletcher, D. C.; Hunter, R.; Xia, W.; Smales, G. J.; Pauw, B. R.; Blackburn, E.; Kulak, A.; Xin, Huolin; Schnepp, Z.

Journal of Materials Chemistry A, 2019, vol 7, 33, pp. 19506-19512



Metal carbides have shown great promise in a wide range of applications due to their unique catalytic, electrocatalytic and magnetic properties. However, the scalable production of dispersible metal carbide nanoparticles remains a challenge. Here, we report a simple and scalable route to dispersible iron carbide (Fe3C) nanoparticles. This uses MgO nanoparticles as a removable ‘cast’ to synthesize Fe3C nanoparticles from Prussian blue (KFeIII[FeII(CN)6]). Electron tomography demonstrates how nanoparticles of the MgO cast encase the Fe3C nanoparticles to prevent sintering and agglomeration during the high-temperature synthesis. The MgO cast is readily removed with ethylenediaminetetraacetic acid (EDTA) to generate Fe3C nanoparticles that can be used to produce a colloidal ferrofluid or dispersed on a support material.

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