SAXS for Pharmaceuticals

Traditional pharmaceutical therapies are typically synthesized by chemical reaction and are undergoing a steady change to address more diverse disease pathways and hit more challenging targets. The result generates beyond the rule of five molecules, such as PROTACS, peptides and oligonucleotides, that present poor solubility or stability. These drug substances often require precise control of the material properties and complex formulation in order to deliver the dose reproducibly. Meanwhile, generics manufacturers face greater complexity when deformulating these products to produce lower cost alternatives. ​

Solubility
Capsule
Crystal Structure

Challenges

01

Solubility problems cut two ways.

Novel molecules either lock into strong crystal lattices as “brick dust” or turn highly lipophilic as “grease balls.” Each profile demands a different formulation strategy and nanoscale structure.

02

Amorphous stability comes at a cost.

Amorphous systems solve solubility, but only with a high polymer fraction and limited long-term stability. Controlling the amorphous phase at optimal drug loading remains a major challenge.

03

Oligos don't stay put.

Folding, cross-linking and aggregation form larger secondary structures, cutting biological function and manufacturing yield — and these behaviors can shift unpredictably during scale-up.

04

Complexity hides at the nanoscale.

Modern innovator products can’t be reduced to their components or formulation type. Real performance lives in amorphous domains, lamellar spacing and lipid structures.

Solution

Small-Angle and Wide-Angle X-ray Scattering (SAXS/WAXS) provide direct, non-destructive insight into the phases and stability of amorphous solid dispersions, the structures of lipid-based drug delivery systems and oligomeric states under processing conditions to develop manufacturing design spaces. Using this information scientists can accelerate formulation and drug development programs or indeed the development of generics and biosimilars.​

Information obtained

Particle Size & Distribution ​

Quantify particle size distributions and monitor aggregation in pharmaceutical formulations. ​

Internal Structure & Layering ​

Characterize internal architecture, layering, and nanostructure in drug carriers and formulations. ​

Crystallinity & Amorphous Structure ​

Measure crystallinity, polymorphism, and amorphous ordering to understand stability and performance. ​

Self-Assembly & Formulation Structure ​

Characterize lipid nanoparticles, nanoemulsions, polymer-based delivery systems, and solid dispersions. ​

Structural Stability & Transformation ​

Track structural changes during mixing, heating, freeze–thaw cycles, dissolution, and storage using in situ and time-resolved measurements. ​

Development & Quality Control ​

Apply non-destructive structural characterization across solid, semi-solid, and solution states from early formulation development through manufacturing and QC.​

Data example

In this example, an oligomeric state of a protein is shown to form from the monomer and then convert to a fibril. Sometimes oligomers are the desired product, other times they can reduce yield in manufacturing or be precursor states to aggregation. In this case, the protein is α-synuclein and fibrillation is a known pathway for neurodegeneration in Parkinson’s disease. The SAXS data illustrated the transient nature of this intermediate step under biorelevant conditions giving insight to the mechanism of formation.​

Figure 1. SAXS curves of fibrillating aSN followed over time (from blue to red).

Figure 2. Left: Scattering curves of the individual species present in the solution during the fibrillation process. Right: Concentration (or volume fraction) profiles of the different species shown in the left plot.

Typical Product Configurations

Nano-inXider

Low budget

Instrument: Nano-inXider
Source: GeniX3D Cu
Sample Holders & Environments: Gel & Powder Capsule Holder, Capillary Flow Cell, Multi-Refillable Capillary Holder with Temperature Control, Autosampler for Liquids, High Temperature Stage
Detector: DECTRIS PILATUS3

See Nano-inXider

Xeuss Pro

Mid budget

Instrument: Xeuss Pro C
Source: GeniX3D Cu OR Rigaku MicroMax-007 HF Microfocus Rotating Anode X-ray Generator
Modules: Motorized Bonse-Hart USAXS, Q-Xtend
Sample Holders & Environments: Gel & Powder Capsule Holder, Capillary Flow Cell, Multi-Refillable Capillary Holder with Temperature Control, Advanced GISAXS Sample Holder, High Temperature Stage, Multisample Humidity Stage, Couette Stage, Plate-Plate Shear Stage
Detector: DECTRIS EIGER2 R 500K OR 1M

See Xeuss Pro

Xeuss Pro

High budget

Instrument: Xeuss Pro UHR
Source: GeniX3D Cu AND (Excillum MetalJet F12 OR Rigaku Microfocus Rotating Anode X-ray Generator)
Modules: Motorized Bonse-Hart USAXS, Q-Xtend, AuX Source, InXight
Sample Holders & Environments: Gel & Powder Capsule Holder, Multi-Refillable Capillary Holder with Temperature Control, BioCUBE, Pipetting Robot, Advanced GISAXS Sample Holder, SEC-SAXS, High Temperature Stage, Multisample Humidity Stage, Couette Stage, Plate-Plate Shear Stage, Tensile Stage
Detector: DECTRIS EIGER2 R 1M OR 4M

See Xeuss Pro
Low budget
Mid budget
High budget